Track nut,A.B.G. 21076294,ATLAS-TEREX 0362007,BENATI 2001015,BENATI 2001075,BERCO CR1250,BERCO CR1250B,C.M.W-(CHARLES-MACHINES) 107-364,CASE R25688,CATERPILLAR 1M1408,CATERPILLAR 5W9828,CNH-FIAT NEW HOLLAND 4982173,CNH-FIAT NEW HOLLAND 579383,CNH-FIAT NEW HOLLAND 71401387,CNH-FIAT NEW HOLLAND 79004490,CNH-FIAT NEW HOLLAND 79009851,DAEWOO 2121-6014,DAEWOO 9121-6005,DAEWOO 9121-7004,DAEWOO K1043367,DRESSER 260714R1,DRESSER 311347R2,DRESSER 616209C1,DRESSER-FURUKAWA 1254381H1,DRESSER-FURUKAWA 3150627R1,E.W.K. 501518401,EURODAEWOO 9121-6005D11,EXTEC VCR1250,GAMBETTI-BARRE M175903002,HANOMAG 2979125M,HYUNDAI 81E6-37030,HYUNDAI 81EL-25030,INGERSOLL RAND 56965270,INGERSOLL RAND 57700858,ITM D01060C0N17,JCB 200/61801,JCB JNA0086,JCB JNA0358,JOHN DEERE CQ09338,JOHN DEERE T43322,JOHN DEERE T45097,JOHN DEERE-CAMECO CB01419006,KOMATSU 00131437,KOMATSU 131437,LANDINI MASSEY FERGUSON 1430747M1,LANDINI MASSEY FERGUSON 2928706M1,LANDINI MASSEY FERGUSON 2961659M1,LANDINI MASSEY FERGUSON 2979125M1,LANDINI MASSEY FERGUSON 392826X1,LANDINI MASSEY FERGUSON N1926,LARSEN & TOUBRO V20134541,LIEBHERR 4111100,LIEBHERR 4122664,LIEBHERR 4129303,LIEBHERR 4174947,LIEBHERR 4253411,LIEBHERR 4982173,LIEBHERR 7001334,LIEBHERR 7001439,LIEBHERR 7402313,MAIT 2175047,MAIT 2904108,MECALAC 5230071,POCLAIN-CASE POCLAIN K0134536,POCLAIN-CASE POCLAIN P2434592V,POCLAIN-CASE POCLAIN PK134536,POCLAIN-CASE POCLAIN V2434592,POCLAIN-CASE POCLAIN ZKI134536,REEDRILL V005767,SAMSUNG-H.I. 9112-01201,SENNEBOGEN 3528013331,SIMIT 45482379,TELCO-TATA 9TD01119/04,TELCO-TATA 9TD01583/3,TELCO-TATA TD01119/04,TELCO-TATA TD01583/3,VARIOUS 571009,VERMEER 1181230011,VOLVO 020005225990,VOLVO 044062,VOLVO 14044062,VOLVO 14526392,VOLVO 44062,VOLVO 9112-12001,VOLVO SA9112-12001,VPI V1M1408,WIRTGEN 43499,LIEBHERR,Excavators,R912HD,3001-UP,BERCO LH1137,HYUNDAI 81E8-2004,HYUNDAI 81EH-10050,INGERSOLL RAND 57407314,ITM PV9544B0M00,ITM PV9544B0Y00,LIEBHERR 10004545,LIEBHERR 10009662,LIEBHERR 5605656,LIEBHERR 5607652,LIEBHERR 580096100,SENNEBOGEN 3424031903,VERMEER 1239870011,VPI V81E8-2004V,HYUNDAI,Excavators,R290LC,LIEBHERR,Excavators,R912HD,3001-UP

Perkins engine series 1000 series >> Technical features >> Preventive maintenance >> How to renew an atomiser
How to renew an atomiser

1000 series » How to renew an atomiser

Cautions:

  • Atomisers must be removed and fitted by a person with the correct training.
  • Do not allow dirt to enter the fuel system. Before a connection is disconnected, clean thoroughly the area around the connection. After a component has been disconnected, fit a suitable cover to all open connections.
  1. Remove the fuel leak-off pipe.
  2. Remove the union nuts (A1) of the high-pressure pipe from the atomiser and from the fuel injection pump. Do not bend the pipe. If necessary, remove the pipe clamps.
  3. Remove the atomiser setscrews and remove the clamp (A2), the atomiser (A6) and its seat washer (A7). Remove the dust seal (A5) and the spacer (A4) and fit the spacer and a new dust seal onto the new atomiser.

    4. Caution: Remove and discard the seat washer (A6). If the original seat washer remains in the recess for the atomiser, the nozzle protrusion will be incorrect when a new seat washer is added.

  4. Put the new atomiser in position with its spacer, new dust seal and a new seat washer, ensure that the fuel leak-off connection (A3) is not toward the engine. Position the clamp and engage the atomiser setscrews. Ensure that the atomiser is not tilted and tighten the setscrews for the clamp evenly and gradually to 12 Nm (9 lbf ft) 1,2 kgf m.

    5. Caution: Do not tighten the union nuts of the highpressure pipes more than the recommended torque tension. If there is a leakage from the union nut, ensure that the pipe is correctly aligned with the atomiser inlet. Do not tighten the atomiser union nut more, as this can cause a restriction at the end of the pipe. This can affect the fuel delivery.

  5. Fit the high-pressure fuel pipe and tighten the union nuts to 27 Nm (20 lbf ft) 2,8 kgf m. If necessary, fit the pipe clamps.
  6. Renew the sealing washers and fit the leak-off pipe. Tighten the banjo bolt to 9,5 Nm (7,0 lbf ft) 1,0 kgf m.
  7. Operate the engine and check for leakage of fuel and air.
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more details ...
HYUNDAI 81E8-2004, SAMSUNG-H.I. 9112-01201, VERMEER 1239870011, CATERPILLAR 1M1408, JOHN DEERE T43322, LANDINI MASSEY FERGUSON 1430747M1, C.M.W-(CHARLES-MACHINES) 107-364, JOHN DEERE CQ09338, VOLVO 9112-12001, Excavators, LIEBHERR 4982173, VPI V1M1408, DAEWOO 9121-6005, LANDINI MASSEY FERGUSON 2928706M1, MAIT 2904108, E.W.K. 501518401, INGERSOLL RAND 57407314, KOMATSU 131437, EURODAEWOO 9121-6005D11, JOHN DEERE T45097, SENNEBOGEN 3528013331, BERCO CR1250, GAMBETTI-BARRE M175903002, INGERSOLL RAND 56965270, BERCO CR1250B, INGERSOLL RAND 57700858, LIEBHERR 4174947, POCLAIN-CASE POCLAIN K0134536, VOLVO 020005225990, POCLAIN-CASE POCLAIN PK134536, LANDINI MASSEY FERGUSON 2979125M1, POCLAIN-CASE POCLAIN V2434592, LIEBHERR, HYUNDAI, ITM PV9544B0M00, DRESSER 616209C1, R912HD, LIEBHERR 4129303, LIEBHERR, LANDINI MASSEY FERGUSON N1926, WIRTGEN 43499, DRESSER 311347R2, SIMIT 45482379, SENNEBOGEN 3424031903, CNH-FIAT NEW HOLLAND 71401387, VPI V81E8-2004V, A.B.G. 21076294, DAEWOO K1043367, JOHN DEERE-CAMECO CB01419006, JCB JNA0086, TELCO-TATA 9TD01119/04, JCB JNA0358, POCLAIN-CASE POCLAIN P2434592V, LIEBHERR 580096100, DAEWOO 9121-7004, MAIT 2175047, HANOMAG 2979125M, DAEWOO 2121-6014, CNH-FIAT NEW HOLLAND 579383, Excavators, DRESSER-FURUKAWA 3150627R1, KOMATSU 00131437, CASE R25688, TELCO-TATA TD01583/3, ITM PV9544B0Y00, LIEBHERR 7001439, LIEBHERR 10009662, TELCO-TATA 9TD01583/3, VERMEER 1181230011, LARSEN & TOUBRO V20134541, LIEBHERR 5605656, LANDINI MASSEY FERGUSON 392826X1, CNH-FIAT NEW HOLLAND 79004490, CNH-FIAT NEW HOLLAND 79009851, R290LC, VARIOUS 571009, LIEBHERR 10004545, HYUNDAI 81EH-10050, CATERPILLAR 5W9828, CNH-FIAT NEW HOLLAND 4982173, LIEBHERR 7402313, LIEBHERR 7001334, HYUNDAI 81EL-25030, R912HD, BENATI 2001075, BENATI 2001015, 3001-UP, Track nut, VOLVO 044062, Excavators, JCB 200/61801, ATLAS-TEREX 0362007, VOLVO 14526392, DRESSER-FURUKAWA 1254381H1, BERCO LH1137, LIEBHERR 4253411, LIEBHERR 5607652, REEDRILL V005767, EXTEC VCR1250, POCLAIN-CASE POCLAIN ZKI134536, LIEBHERR 4122664, TELCO-TATA TD01119/04, 3001-UP, HYUNDAI 81E6-37030, ITM D01060C0N17, LIEBHERR 4111100, VOLVO 44062, VOLVO 14044062, MECALAC 5230071, LANDINI MASSEY FERGUSON 2961659M1, VOLVO SA9112-12001, DRESSER 260714R1
more details ...
JOHN DEERE-CAMECO CB01419006, LIEBHERR 4111100, LIEBHERR, MAIT 2175047, HANOMAG 2979125M, HYUNDAI 81EL-25030, TELCO-TATA 9TD01119/04, LIEBHERR 4129303, BERCO CR1250B, JOHN DEERE T43322, CASE R25688, Excavators, Excavators, DRESSER 311347R2, INGERSOLL RAND 56965270, VPI V1M1408, TELCO-TATA 9TD01583/3, INGERSOLL RAND 57407314, MAIT 2904108, VOLVO 14044062, CNH-FIAT NEW HOLLAND 71401387, WIRTGEN 43499, HYUNDAI 81E6-37030, POCLAIN-CASE POCLAIN ZKI134536, HYUNDAI 81EH-10050, CNH-FIAT NEW HOLLAND 4982173, HYUNDAI 81E8-2004, R912HD, VERMEER 1181230011, INGERSOLL RAND 57700858, KOMATSU 131437, LIEBHERR 4253411, VOLVO 44062, KOMATSU 00131437, LIEBHERR 10009662, BERCO CR1250, R912HD, LANDINI MASSEY FERGUSON 2928706M1, POCLAIN-CASE POCLAIN PK134536, ATLAS-TEREX 0362007, ITM PV9544B0M00, JCB JNA0358, LANDINI MASSEY FERGUSON N1926, JOHN DEERE T45097, BENATI 2001075, CNH-FIAT NEW HOLLAND 79009851, SAMSUNG-H.I. 9112-01201, CNH-FIAT NEW HOLLAND 579383, POCLAIN-CASE POCLAIN P2434592V, REEDRILL V005767, DAEWOO 9121-7004, EXTEC VCR1250, R290LC, JOHN DEERE CQ09338, SIMIT 45482379, VOLVO 14526392, LARSEN & TOUBRO V20134541, LIEBHERR 580096100, TELCO-TATA TD01583/3, POCLAIN-CASE POCLAIN V2434592, DAEWOO K1043367, A.B.G. 21076294, BENATI 2001015, E.W.K. 501518401, MECALAC 5230071, 3001-UP, LIEBHERR 4122664, LANDINI MASSEY FERGUSON 392826X1, LIEBHERR 7001439, VOLVO 020005225990, VOLVO 9112-12001, VPI V81E8-2004V, LIEBHERR 7001334, DAEWOO 9121-6005, CNH-FIAT NEW HOLLAND 79004490, POCLAIN-CASE POCLAIN K0134536, HYUNDAI, DAEWOO 2121-6014, BERCO LH1137, LANDINI MASSEY FERGUSON 1430747M1, CATERPILLAR 5W9828, LIEBHERR 4174947, LIEBHERR 4982173, ITM D01060C0N17, LIEBHERR 5607652, JCB JNA0086, LANDINI MASSEY FERGUSON 2979125M1, Track nut, LIEBHERR, ITM PV9544B0Y00, TELCO-TATA TD01119/04, VOLVO SA9112-12001, C.M.W-(CHARLES-MACHINES) 107-364, 3001-UP, LIEBHERR 7402313, DRESSER-FURUKAWA 1254381H1, JCB 200/61801, GAMBETTI-BARRE M175903002, DRESSER 616209C1, DRESSER 260714R1, SENNEBOGEN 3528013331, DRESSER-FURUKAWA 3150627R1, LANDINI MASSEY FERGUSON 2961659M1, Excavators, SENNEBOGEN 3424031903, VERMEER 1239870011, LIEBHERR 5605656, VARIOUS 571009, CATERPILLAR 1M1408, EURODAEWOO 9121-6005D11, LIEBHERR 10004545, VOLVO 044062

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DRESSER 311347R2, VOLVO SA9112-12001, VOLVO 14044062, ITM PV9544B0M00, LIEBHERR 580096100, LIEBHERR 10004545, BERCO CR1250, DAEWOO 2121-6014, LANDINI MASSEY FERGUSON N1926, LIEBHERR 4253411, A.B.G. 21076294, SENNEBOGEN 3528013331, MECALAC 5230071, 3001-UP, HYUNDAI 81E8-2004, KOMATSU 00131437, HYUNDAI 81EH-10050, SAMSUNG-H.I. 9112-01201, HYUNDAI, LIEBHERR 10009662, LIEBHERR 5607652, CASE R25688, LIEBHERR 4129303, VARIOUS 571009, CNH-FIAT NEW HOLLAND 79004490, VPI V81E8-2004V, R912HD, JOHN DEERE T43322, CNH-FIAT NEW HOLLAND 4982173, DRESSER-FURUKAWA 1254381H1, R290LC, EXTEC VCR1250, LARSEN & TOUBRO V20134541, Excavators, INGERSOLL RAND 57407314, MAIT 2904108, MAIT 2175047, Excavators, JOHN DEERE-CAMECO CB01419006, LIEBHERR 7402313, CNH-FIAT NEW HOLLAND 71401387, TELCO-TATA TD01119/04, POCLAIN-CASE POCLAIN PK134536, LIEBHERR 4122664, JCB JNA0358, VERMEER 1181230011, JCB 200/61801, BENATI 2001075, LANDINI MASSEY FERGUSON 2961659M1, C.M.W-(CHARLES-MACHINES) 107-364, VOLVO 9112-12001, Excavators, TELCO-TATA 9TD01119/04, EURODAEWOO 9121-6005D11, SENNEBOGEN 3424031903, POCLAIN-CASE POCLAIN V2434592, HANOMAG 2979125M, LIEBHERR 7001439, POCLAIN-CASE POCLAIN ZKI134536, LIEBHERR, POCLAIN-CASE POCLAIN K0134536, CNH-FIAT NEW HOLLAND 79009851, DAEWOO 9121-6005, CATERPILLAR 5W9828, ITM PV9544B0Y00, ITM D01060C0N17, POCLAIN-CASE POCLAIN P2434592V, INGERSOLL RAND 57700858, VOLVO 14526392, BENATI 2001015, Track nut, DRESSER-FURUKAWA 3150627R1, KOMATSU 131437, VPI V1M1408, VOLVO 044062, LIEBHERR 7001334, CNH-FIAT NEW HOLLAND 579383, LANDINI MASSEY FERGUSON 2979125M1, LIEBHERR 4174947, DAEWOO 9121-7004, E.W.K. 501518401, TELCO-TATA 9TD01583/3, LANDINI MASSEY FERGUSON 1430747M1, DAEWOO K1043367, VOLVO 44062, LIEBHERR 4111100, ATLAS-TEREX 0362007, VERMEER 1239870011, JCB JNA0086, GAMBETTI-BARRE M175903002, DRESSER 616209C1, BERCO LH1137, INGERSOLL RAND 56965270, SIMIT 45482379, DRESSER 260714R1, JOHN DEERE CQ09338, TELCO-TATA TD01583/3, R912HD, LANDINI MASSEY FERGUSON 392826X1, JOHN DEERE T45097, LANDINI MASSEY FERGUSON 2928706M1, HYUNDAI 81E6-37030, 3001-UP, LIEBHERR, LIEBHERR 4982173, REEDRILL V005767, BERCO CR1250B, LIEBHERR 5605656, HYUNDAI 81EL-25030, WIRTGEN 43499, VOLVO 020005225990, CATERPILLAR 1M1408
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